Nuclear Safety Culture:
Competitiveness
through Safety
Patrick W. O’Hara
January 10, 2000
ABSTRACT
In the age of deregulation, the nuclear power
industry has had to find innovative ways to become competitive with the
conventional power industry. One of the ways the nuclear industry seeks to
compete is through superior human performance and an organizational culture
that values safety. It is believed that the values displayed in a positive
safety culture will yield a higher quality of work and foster greater attention
to detail – elements that are the foundation of the nuclear industry.
Conversely, the rise in worker’s accident rates indicates a negative safety
culture that needs to be addressed by management. This paper begins with a
narrative of Senior Management identifying a declining safety culture, and
placing the blame on management, leaving the reader questioning how to resolve
the issue. The paper describes the importance of safety in the nuclear industry
and the safety culture as a means of gaining a competitive advantage. Emphasis
is placed on the human factors of performance rather than technology, and
addresses the common missteps taken by management, while suggesting strategies
for implementing and strengthening the safety cultures. This paper concludes
with a narrative of how the Senior Management should resolve the issue of the
declining safety culture.
Safety Issues Come to a head
It was the last Friday of the month, the day to
review plant safety. The safety manager sat before the plant leadership team
(PLT) and the various department managers, reading off the monthly and year to
date safety incident report. There had been a total of forty-one first aide
cases, ten recordable on-the-job accidents, and three lost-time accidents so
far this year. All of the managers held their heads down low, as the safety
manager read the numbers by department. The department managers from security
and maintenance felt beads of sweat roll off their foreheads, as these
departments were singled-out for the worst safety record in the plant,
responsible for 33 percent and 26 percent of the incidents respectively. They
could feel the heat of everyone staring at them, even as they looked down
toward the table. Even the department managers who were fortunate enough not to
have employees on the list became uncomfortable as the safety manager began
pounding his fists on the table claiming that employees were not taking safety
seriously enough. They were all fortunate that no one was seriously injured,
and that most of the incidents were just minor injuries, but they knew that was
not the issue. They trembled as the plant manager stood up and began yelling
“People are not paying attention to detail! They are cutting corners! Our
safety culture has become unacceptable!” He let them all know that he intended
to hold the managers accountable for their department’s safety performance. Everyone
knew that if the following month’s numbers did not improve, it would affect
everyone’s variable pay. The Plant Manager asked his subordinates what they
intended to do about the safety record. No one dared to speak. All of the
managers heard the Plant Manager tell them that they were at fault for the
decline in the safety culture. Many were not sure how, or what they could do to
improve it. All of the managers knew they had to go back to their respective
departments, talk with their subordinates supervisors and employees, and
resolve the issues that were negatively affecting the safety culture.
·
What is the problem
that is causing the rise in accidents?
·
How should management
deal with its employees?
·
How can management
improve the safety record?
·
How can management save their bonuses?
NUCLEAR
SAFETY
The emphasis on safety and reliability has always been the policy
cornerstone of the U.S. nuclear industry. Anything less undermines the basic
argument that gave rise to the nuclear industry through the Atomic Energy Act
of 1954, which turned over the control of nuclear power from the United States
(U.S.) Department’s of Energy (DOE) and Defense (DOD) to private entities
through individual licenses, based on the contractual promise of safe
operation.[1]
Regardless of ones feelings about the nuclear industry, it has to be recognized
that nuclear energy is the second largest source of electricity in the U.S.,
providing about 20% of the nations energy mix.[2]
Thus, unsafe operation of nuclear facilities not only jeopardizes the
employee’s high-rent job, but also further imperils the nation’s economic well-being,
and America’s standard of living.
The debate over the nuclear power industry revolves primarily around the
issue of safety, in both operation and disposal of nuclear waste. Therefore,
the issue of poor safety performance also undermines public confidence. Any
technological advances in nuclear safety will do little to change that
perception. The unfortunate result of the accident at Three Mile Island (TMI-2)
and Chernobyl was the end of prospects for growth in the nuclear power
industry. Often overlooked are the root causes of such accidents. At TMI-2, the
causal factors were human performance errors in which an operator disabled a
safety system that was correcting a water flow problem because the operator
believed that the instrumentation was reporting inaccurate information. At
Chernobyl, poor reactor design – no containment structure to prevent the
release of radioactivity -- and the absence of safety systems and procedures
were the root cause. As such, the focus of the U.S. nuclear power industry has
been on addressing such human performance errors, emphasizing operating
experience and promoting a culture of safety that is necessary to mitigate
potential problems.
Safety also has a role of growing importance in nuclear regulation, as
the Nuclear Regulatory Commission (NRC) has often been accused of having “a
culture of tolerance, ” in “turn[ing] a blind-eye to long-standing problems and
poor management” at the nation’s nuclear facilities.[3]
The charge was based on the NRC’s oversight program, the Systematic Assessment
of Licensee Performances (SALP) did not address the area of safety.[4]
The SALP assessment is performed once every four every years – looking back
over that time period -- and focusing on the four functional areas of the
nuclear organization – operations, engineering, support services, and
maintenance. In March 1999, the NRC implemented a new Reactor Inspection and
Oversight Program which would better balance the agency’s need to effectively
regulate the industry with a smaller staff and budget, while simultaneously
applying greater regulatory attention to facilities with performance problems,
and reducing regulatory attention on facilities that perform well. It also
changed the regulatory program from one that addressed problems after the fact,
to one that is more proactive in monitoring current safety and performance
trends.
The NRC’s new program focuses on three safety cornerstones. The first
being reactor safety, which focuses on four elements; initiating events (those
that could lead to an accident); mitigation systems (the safety systems that
lessen the severity of an accident); barrier integrity (maintaining barriers to
the release of radioactivity in an accident); and emergency preparedness (the
plans put in place to protect the public in the event of an emergency). The
second is radiation safety for the plant worker and the public, which seeks to
respectively minimize exposure to workers and maximize protection of the public
during routine operations. The third is related to the physical protection of
the plant and the nuclear fuel. Among these three cornerstones are three
critical crosscutting elements; human performance, management’s attention to
safety and worker’s ability to raise safety issues (a “safety-conscious” work
environment), and finding and fixing problems (a corrective action program).[5] From a licensee standpoint, increased
performance and less regulatory oversight is the best way to achieve
competitiveness, and therefore the organization should commit itself to
achieving these three crosscutting elements.
Safety has quickly become an industry performance measure, and part of
its strategic commitment. Although the NRC performs official regulation of the
industry, organizations such as the International Nuclear Power Organization
(INPO) and the World Association of Nuclear Operators (WANO) have a stake in promoting
safety and performance goals for the industry as a means of providing data for
policy making efforts. Nuclear power companies also have a stake in membership,
as these organizations spread operating experience throughout the industry,
striving to improve the performance of all its members. As such, these
organizations also inspect nuclear sites, and put considerable pressure on
members who are performing marginally. These organizations monitor member’s
records in the areas of plant operations, human performance, procedural
adherence, and safety. Members are rated annually on a performance index based
on several factors: Among them are industrial safety, collective radiation
exposure, and safety system availability.
Drawing upon the concepts of W. Edward Deming’s Total Quality Management
(TQM), the nuclear power industry sought to address the public’s concerns about
nuclear power through a “Total Safety Culture” (TSC).[6]
Deming believed in a concept of “fitness for use,” whereby a product or service
would satisfy a customer’s real needs. Furthermore, he believed that a
“constancy of purpose,” – an unwavering focus on an organization’s mission –
combined with statistical quality control, would lead to ever-improving quality
at lower costs.[7] In the same manner, the nuclear power
industry is maximizing its commitment to the public’s real needs – safe,
reliable, and cost-competitive power alternatives, while revolving the
industry’s mission around safety as a means of improving quality and lowering
costs. The industry also integrated Deming’s core belief that it was
management’s responsibility to seek out and correct the causes of failure,
rather than merely identify failures after they occur. The same approach needs
to be applied to safety, and is part of the safety culture.
THE SAFETY
CULTURE
A safety culture is a subset of the overall organizational culture. “The
safety culture of an organization is the product of the individual group
values, attitudes, competencies and patterns of behavior that determine the
commitment to, and the style and proficiency of, an organization’s health and
safety program.”[8]
Organizations with a positive safety culture are characterized by
communications founded on mutual trust, by shared perceptions of the importance
of safety, and by confidence in the efficiency of preventative measures. A
positive safety culture implies that the whole is greater than the sum of its
parts – a synergistic relationship between management, the union, and the
public. Positive safety cultures are characterized by the importance of
leadership and the commitment of the Chief Executive, as well as the executive
safety role of line management. Positive safety cultures rely on the
involvement of all employees, and effective communications of commonly understood
and agreed upon goals. Positive safety cultures should have good organizational
learning, and be responsive to change. “Manifest attention to workplace safety
and health and a questioning attitude” are tantamount to a positive safety
culture. Negative safety cultures are characterized by “a commitment of some
individuals strangled by the cynicism of others.”[9]
An effective safety culture is dependant on strong organizational values. An
integrated organizational culture is characterized by sub-group cooperation, a
strong corporate identity, a positive organizational climate, and high employee
morale -- all of which creates a positive impact on the safety culture. A
discordant organizational structure on the other hand is characterized by a
weak corporate identity, sub-group divisiveness, a negative organizational
climate and poor employee morale -- all of which creates a negative impact on
the safety culture.[10]
The whole concept of safety culture came about after the TMI-2 accident,
which proliferated due to a series of human errors that later caused mechanical
failures. The Kemeny Commission, appointed by President Carter, investigated
the accident and came to several conclusions. Of utmost importance was that the
nuclear power industry “must drastically change its attitudes toward safety and
regulations” and “must also set and police its own standards of excellence to
ensure the effective management and safe operation of nuclear power plants.”
They further concluded that if there were one area to find fault with, it would
be traced to human error.[11] The incident at Chernobyl reinforced the
need for nuclear safety cultures, and quickly dispelled the notion that nuclear
power safety could be established once and then left in automatic.[12]
The inherent problem with the nuclear safety culture is creating and
maintaining a safety infrastructure that is self-sustaining. Management has the
most important role in the safety culture, not because they have authority, but
because they have the resources to foster a bottom-up buy-in of the
organization’s values. A top-down approach does not create a sustaining safety
culture. It is a generally accepted theory that in order to change a behavior,
attitudes must be changed, which generally come from experience.[13] A TSC must create self-esteem, a sense of
belonging, and personal control. These states are critical to developing
employees that feel responsible for their own safety, their peer’s safety, and
the organizational climate that supports the culture.[14]
Management sets the tone, and needs to focus more on removing barriers to
safety excellence than controlling behavior. Thus, management has to treat
employees fairly, be consistent in their actions, and be a good role model for
the safety culture it desires. Traditional command and control tactics, such as
“divide and conquer” will only undermine the safety culture. The importance of
trust between management and its subordinates cannot be understated. Without
mutual trust and respect, employees lose faith in the defined organizational
values and will reject new initiatives to safety.[15]
HUMAN PERFORMANCE
As previously mentioned, the nuclear industry shares operating
information among the various licensees of atomic energy. This occurs both as a
licensee requirement and from membership in the various nuclear organizations.
Furthermore, members of the nuclear industry do not consider themselves
competing against each other, but rather against the newer more efficient
gas-fired combined-cycle plants.[16] Because of this, it is very unlikely that
any nuclear power station would gain a long-term competitive advantage against
other nuclear operators through technology. The industry instead has turned to
investing in human performance as a means to gain a competitive advantage.
Innovation in this area will also put the nuclear industry in a better position
for competition against the conventional utilities in the future.[17] Human performance is one of the crosscutting
elements of the nuclear safety culture.
Several competitive elements of human performance are indicative of the
nuclear safety culture. Competition resulting from operating experience, based
on a frame of reference acquired through actual tenure, or through
knowledge-sharing with other nuclear utilities has contributed to both operating
efficiency and the safety culture. “Lessons Learned,” a strategy that shares
mistakes and consequences with the entire organizations also contributes and
creates awareness toward the same goals. These types of organizational
learnings are designed to improve future performance through knowledge gained
through experiences. Encouraging a questioning attitude also is a means by
which the nuclear organization polices itself and identifies problems before
they occur.
Another obvious source of competitiveness is reducing the organizational
costs associated with accidents or poor safety culture. “An accident can be
defined as an unplanned event which results in injury or ill health to people,
damage or loss to plant, materials, property or the environment, or a loss of
business opportunity.”[18] At first glance, one might ask how emphasis
an on safety can improve the bottom line. The National Safety Council reports
the following statistics on work place injuries:[19]
·
Eighty-five percent of
slips, trips, and falls causing injuries resulted from unsafe acts.
·
There were over 5100
workplace fatalities in 1998 due to unintentional injuries. Another 1200 or so
workplace deaths a year are due to suicides and homicides.
·
At work there is a
fatal injury every 103 minutes and a disabling injury every 8 seconds.
·
The four leading causes
of death in 1998 were traffic safety accidents, homicide, falls to a lower
level, and being struck by an object.
·
Work place injuries
cost Americans $125.1 billion in 1998.
The nuclear industry is particularly vulnerable to accidents by the vary
nature of the industry. On the conventional side of the plant there are obvious
hazards associated with most power stations, such as high voltage electricity,
pressurized steam that turns the turbine, and a variety of hazardous materials
including flammable gases, combustible liquids, and chemicals of all sorts. The
nuclear side poses additional hazards such as radiation exposure, and possible
contamination. Both sides have multiple elevations, with numerous openings and
cranes for moving equipment. Thus, accidents in the workplace have the
potential to create exorbitant medical bills, increased insurance costs,
increased workers compensations costs, likely increases in regulatory
oversight, and cause a decline in stakeholder confidence in the safe operation
of the plant.
Another factor that may sometimes be overlooked is the labor-intensive
nature of the nuclear industry. A typical 1000 mega-watt nuclear plant probably
employs about 650 workers, compared to a fossil-fuel plant that may only employ
100 workers.[20] The
statistical consequence of having more employees is likely to predispose the
nuclear industry to a greater rate of accidents, and another reason why safety is
so important to monitor and control. Fitness for duty -- which encompasses
physical, psychological, and emotional fitness -- is also a concern of the
nuclear industry, which left uncontrolled could lead to increased accidents.
Fitness for duty programs, a requirement of the NRC, provide random and ‘for
cause’ drug and alcohol testing, as well as routine monitoring of physical and
psychological health. Programs are also in place for early detection of
employee aberrancy. Another factor influencing human performance is the 24-hour
nature of the industry as a typical reactor is designed for a 545-day
continuous run. A 1997 Harris Poll considered the effect of businesses that
operate 24 hours a day, and quantified the negative effects on human
performance due to the affects of sleep loss, which it estimated to be about
$18 million. It reported that human errors at night were twice as likely as
during the day, and productivity fell approximately 30 to 40 percent after
midnight. Furthermore, night workers reported experiencing more physiological
ailments such as headaches, fatigue, stress, muscle pain, and respiratory
infections – all associated with increases in absenteeism, higher employee
turnover, and increased training costs.[21]
This factor is particularly important considering incidents such as TMI-2,
Chernobyl, and even the Exxon Valdez occurred during early morning hours, and
resulted from human error.
Because of the redundant nature of the safety systems
and the delicate equilibrium in which the reactor operates, even human errors
that seem nominal at best, can have dramatic effects on plant performance and
operating costs. Consider an employee who is walking through one of the many
narrow corridors of the plant and accidentally bumps into a price of equipment.
The machine senses vibration, and automatically shuts downs (trips). Such an
incident would initiate a reportable event monitored by the NRC, which could
create increased regulatory oversight, and moreover, create a loss of revenue
of over $100,000 a hour. Many times, it takes 24 hours or more for the plant to
come back on-line after a reactor trip, costing the company upwards of $2.5
million a day in lost revenue. The safety culture seeks to address these
avoidable incidents, through constant attention to detail, and a high level of
care in all activities. Avoiding these types of incidents is the difference
between a company with a strong safety culture, and one without.
The nuclear industry uses several means of tracking
its human performance. One of the most important tools is the Deviation Event
Report (DER).[22] A DER is designed to report and track events
that occur outside of the norm – work not performed as described in the
procedure, machinery not performing per its specifications, or even as a means
of documenting that their isn’t a procedure or norm for some new task. The DER system is a formal
process, whereby any person initiates a specific problem, providing sufficient
information for it to be logged based on the department it involved, and the
department that initiated it. When the DER involves a human performance error
(HPE), the HPE is categorized using a complex algorithm, as consequential (a
precursor to a safety related problem) or non-consequential. The DER remains
open until it is resolved through some defined corrective action. Once the DER
is in motion, it cannot be stopped until it is resolved. The intention behind
the DER system is to track problems that have occurred in the plant. By
trending the information, there is a ready source of information available to
determine if the corrective actions taken to resolve the initial problem have
mitigated reoccurrence. The DER is also a mechanism of empowerment to
employees, because anyone can initiate it, under the theory that there will be
no retribution for a questioning attitude:
Employee concerns cannot be overlooked. Such empowerment, however, has
the potential to create friction between the organization, management, and the employee who initiated the DER. Consider the example
of an employee who discovered that a step in a preventive maintenance sequence
was left out during a maintenance outage. Such a DER will yield an
investigation into the practices of all involved, from procedure writers, to
workers, to material handlers, QA inspectors, and even senior management. More
important than the finger pointing pressure, are the costs to the organization
if the plant needs to shut down for re-work. Such an action could cost the
company about $100,000 of lost revenue per hour, not to mention the opportunity
costs of shutting down production. However, such attention to detail and a
questioning attitude is critical to a positive safety culture.
Accident rates are also recorded through the DER
process, and tracked by the safety department. These incidents are trended
under one of three categories. First aid cases are injuries where the employee
received treatment and immediately returned back to work. Recordable incidents
are those in which the employee’s injury required advanced treatment, or perhaps
had to be reassigned to light duty. Lost time accidents are those in which an
employee was not able to return to work. Both recordable and lost time
accidents are required to be recorded in the plant’s OSHA 200 logs. [23]
“SAFETY
CONSCIOUS” WORK ENVIRONMENT
The safety conscious environment is the second crosscutting element of
the safety culture. Management sets the tone for safety in the nuclear setting.
All the posters, slogans, and incentives mean little if the manager does not
buy in to the culture. Some industry consultants have even gone as far as
saying that safety is like a religion, either you truly believe it or you do not.[24]
Employees must feel that their concerns will be treated seriously by
management, and without retribution. Managers putting on the false façade of
safety, dealing with problems after they occur rather than before, are only
undermining the safety culture. “Managers must be careful to create an
organizational environment in which each person is motivated to reveal and
correct adverse conditions rather than to conceal such problems and potential
problems”[25]
The DER process is a means for an employee to raise a safety concerns if
not supported by his organization. Another program, put in place is the
“Speakout” program, where employees can voice concerns, as with the DER
process, but in a more empirical way. Concerns are documented by a
non-operations section of the plant, and reported to both the corporate office
and the NRC. The concern is investigated, and the results given to the concerned
party. Concerns can be raised either in-person, by mail, or anonymously. This
program is required by the NRC and is modeled similar to the federal
whistle-blowers legislation.
CORRECTIVE ACTION
PROGRAM
The third crosscutting element is the corrective action program. As with
each DER or Speak Out initiation, an appropriate corrective action must be
activated by management. The most important aspect of the corrective action is
to identify, and solve the root cause. Many times management provides
corrective actions to symptoms, rather than problems. These missteps are
revealed through the DER trend analysis, which reveals repeat incidents,
suggesting the true cause had not been corrected. As such, it is important to
thoroughly investigate incidents for the root cause, and provide an appropriate
corrective action. These actions should also be performed in a timely manner.
Thus, backlogs on resolving DERs, speak out issues, or even maintenance issues
detract from the safety culture.
ORGANIZATIONAL
BARRIERS TO IMPLEMENTATION
Nuclear Safety consultants contend that management styles are noticeably
different between satisfactory and unsatisfactory plants. One of the main
elements often found in unsatisfactory plants are weaknesses in the
communication interface.[26] Management’s role in balancing the
principles, policies, objectives, and safety culture among the functional areas
is often constrained by its inability to communicate between the top and bottom
of the organization. Too often a message is forced downward through the chain
of command and loses its meaning by time it gets to the line workers. The
importance of building a bottom-up safety culture cannot be over emphasized.[27]
The goal should be to make safety a value, not a priority.
The division of labor and coordination of effort in nuclear plants can
be described by the organizational theory of a ‘machine bureaucracy.’[28]
This type of bureaucracy is characterized by “highly specialized, routine
operating tasks, very formalized procedures in the operating core, proliferation
of rules, regulations, and formalized communication throughout the
organization, large scale units at the operating level, reliance on the
functional basis for grouping tasks, relatively centralized power for decision
making; and an elaborate administrative structure with a sharp distinction
between line and staff.”[29]
This necessary bureaucracy may actually work against the safety culture. Often
times routine tasks become the casual factor of human performance errors
because they are so routine that employees find ways to cut steps out of the
process. The formality of procedures, and the clear lines of authority also
constrain the competitive nature of empowering employees. Furthermore, the
emphasis on technical knowledge and functional experience also detracts from
its ability to promote quality management. Following the cliché of the ‘Peter
Principle,’ an excellent staff level technical advisor may not necessarily make
a good line or strategic manager, strictly by virtue of a lack of formalized management
training.[30] Conversely, the need for top management to
possess nuclear plant operating licenses detracts from a strong strategic
manager’s ability from holding a top-level position in the nuclear industry by
virtue of a lack of formal technical and or engineering education.
The nuclear industry also appears to be constrained in its ability to
recruit new pre-qualified employees. The decline of the military coupled with
the perception of a declining nuclear industry has drawn many would-be students
from the field. Historically, many nuclear workers have come from the military,
especially the U.S Navy because of its extensive nuclear propulsion program.
This was a source of both highly technical, and skilled workers that were
preconditioned to the nuclear safety culture. As such, there is an increasing
risk in the long-term implications of recruiting people outside of the nuclear
industry who may not buy-in to the nuclear safety culture.[31] Interestingly enough, this development has
created greater job security for current nuclear employees, and a willingness
on the part of the employer to invest more its employees. The detriment is a
workforce whose demographics are becoming increasingly older, and may cause
problems in the future if appropriate job candidates are not found and trained
timely enough to gain the operating experience to match current employees, thus
having negative effects on the safety culture.
INCENTIVES FOR
SAFETY
There seems to be some disagreement among safety practitioners over the
merits of safety incentives related to traditional measurements of safety in
promoting the safety culture. Instead, some believe that safety incentives, or
even measurement systems lead to under reporting of incidents or manipulation
of data.[32]
How valid is a lost time accident counter if the record keeper manipulates the
data just to keep the counter from resetting? This creates tremendous peer
pressure to not report accidents, or manipulate the data such as giving
employees paid time-off rather than recording it as lost-time, or shifting
recordable incidents to unreported first aid cases. “Giving rewards for
avoiding an injury seems reasonable and logical. But it really leads to
covering up minor injuries and a distorted picture of safety performance.”[33]
This undermines the very nature of the safety culture that is built on the
foundations of TQM. Contemporary safety experts are advocating shifting the
focus from injury rate based incentives to safety participation programs.[34]
The intent behind the safety incentive is to recognize and reward safe
performance, not to withhold or alter data. Some experts believe that safety
incentive programs should focus on process rather than outcomes, which is what
employees and management have direct control over, not just variations in
statistics.[35] The goal
should be to encourage and reward individuals for safety consciousness and
participation. This is the only means of developing the relationship between
safety, production, and quality that is tantamount to the safety culture.
“Safety performance must be a measure of success – not an analysis of failure.
A proper training program, effective supervision, and good human relations
motivate more than [traditional safety] awards.”[36]
EMPHASIS ON PROCESS SAFETY
Process safety has always been an important part of the nuclear safety
culture, because the manner in which work is performed reflects the
organizational values – in this case safety performance. Simply put, process
safety refers to the manner in which work is performed, which mitigates risks
while maximizing the performance values of the culture. Process-based safety is
a more objective measure of safety than the traditional means of measuring
accidents. It is also a factor that is easier for the worker to control than
traditional measurements of safety, which is important when safety is linked to
pay – the theory that the goal is attainable.[37]
Process safety is also an outward expression of the safety culture, such as
employees wearing personal protective equipment (PPE) for routine tasks. It
shows that employees are serious about safety, and provides positive role
modeling (attitudes) for other employees, which reinforces positive behavior.
ADDRESSING THE
SAFETY ISSUE
The problem with the decline in the safety culture is not the rise in
accidents, per se, as much as it is the articulation of a symptom of poor
performance. Management needs to identify the root cause of the poor
performance, which may be different between each department. Management should
begin by clearly reiterating the organizational goals and values, and make sure
that employees understand them and believe in them. The managers need to
emphasize the role of safety in the organization as a measure of performance,
and the implied correlation between the rise of accidents with the increased
likelihood of poor performance in the future. They should also focus on the
three crosscutting factors of the safety culture: human performance, a safety
conscious environment, and a good corrective action program. Too often managers
seek out a worker as the root cause, which is rarely the case unless the poor
performance is deliberate or repeated due to carelessness. Accountability rests
with management since it is management that selects, trains, assigns, and
supervises the worker.[38]
It should be assumed that employee selection is not the problem, since not all
of the accidents have been caused by the same person, nor have they been the
result of new employees. Training could be a variable, as different departments
put different emphasis on safety training, but not the lone factor. For
instance, the Security department does no industrial safety training each year,
while the maintenance department averages about 24 hours of safety specific
training a year. Job assignments may be a problem if accidents occur during
routine operations, suggesting that the
nature of repetitive work may cause a decline in performance. Perhaps
rotating jobs, work shifts, and assignments would create a fresh outlook, and
overcome complacency. Staffing levels should also be considered a factor. Too
many people may increase the propensity for complacency, while not enough
raising levels of stress and anxiety. The backlog in maintenance coupled with
management’s emphasis on keeping on schedule may also be causing the
maintenance worker to work faster, thereby undermining excellence. Supervision
can also be the problem. The question often asked in an accident investigation,
“Where was the Supervisor?” Field supervision has been known to change
behaviors, as described in the “Hawthorn Studies,” and could be used as a means
of reinforcing positive behaviors while building relationships between
management and employer.[39]
Managers should reflect upon their management style, and do a critical
self-assessment of their role in influencing the organization. Is the
management style consistent with the goals of the organization, or could it be
construed as counter productive? Management also needs to ask themselves about
their relationships with their subordinates. Is it built on trust and respect,
or command and control? How does the management style influence behavior –
positively or negatively? How well does the manager know his employee? How are
communications between levels? Do employees feel comfortable expressing concerns
to management? If they do not, or do not do it often, communications could be
an important part of the problem.
In the nuclear industry, it is critical for the manager to know about an
employee’s obstacles, both personal and professional, and strive to help remove
them. Nuclear managers need to have much more direct and personal knowledge of
their employees to foster a positive safety culture. As such, social factors
such as morale are important considerations for employee behavior and
productivity.
As stated before the nuclear safety culture is designed to create
synergy between management and union and non-union employees. It is meant to
ensure safety in conjunction with reliability and profitability. It also means
meeting the competitive demands of deregulation for the economic survival of
the nuclear industry.
NOTES
[1] Nuclear Energy Institute, “A Millennium Retrospective: The Man Behind the Law that Jump-Started the Nuclear Energy Industry,” Nuclear Energy Insight, October 1999, 4.
[2] GE Nuclear Energy, “Nuclear Power Quick Reference,” 1992, 15-17.
[3]Associated Press, “Congressional Report Says NRC Too Slow to Shut Down Nuclear Plants,” accessed through http://www.businesstoday.com/archive/frontpage/nrc.htm, 12/29/99.
[4] Nuclear Energy Institute,
“NRC Watchlist and Plant Safety-- Is there any Connection?” Nuclear Energy
Insight, February 1999, 8.
[5] U.S. Department of Energy, Nuclear Regulatory Commission, “New Rector Inspection and Oversight Program,” accessed through http://www.nrc.gov/OPA/primer.htm, 11/9/99.
[6] Safety Performance Solutions, “The Principles of Total Safety Culture,” accessed through http://www.safetyperformance.com/tsc.html, 11/8/99.
[7] James A. F. Stoner and R. Edward Freeman, Management 5th ed., (Englewood Cliffs, New Jersey: Prentice Hall, 1992), 655.
[8] U.K. Heath and Safety Commission, “Third Report of the Advisory Committee on the Safety of Nuclear Installations,” Organizing for Safety, 1993, accessed through The Institution of Electrical Engineers http://www.iee.org.uk/PAB/Hands/organizing.htm, 12/29/99.
[9] Institution of Electrical Engineers, “Health and Safety
Briefings: Safety Culture,” accessed through http://www.iee.org.uk/PAB/HandS/culture.htm,
12/29/99.
[10] A.C. Merritt and R.L. Helmreich, “Creating and Sustaining a Safety Culture,” CRM Advocate, 1996, 8-12, accessed through http://www.psy.utexas.edu/psy/helmreich/ussafety.htm, 11/8/99.
[11] Robert Martin, “The
History of Nuclear Power Safety” accessed through http://users.owt.smsprm/nksafe/, 12/29/99.
[12] Charles R. Jones, “Nuclear Safety: A Culture,” accessed through http://www.technidigm.org/technike/Nuclear.htm, 11/8/99
[13] Jerry L. Grey and Frederick A. Starke, “Organizational Behavior Modification,” Organizational Behavior: Concepts and Applications 4th ed, (Columbus, OH: Merrill Publishing Co., 1988), 153.
[14] Safety Performance Solutions.
[15] Merritt and Helmreich, 9.
[16] James M. Hylko, “Innovation From Within Makes Turkey Point Tops,” Power, July/August 1999, 46.
[17] Nuclear Energy Institute, “Improvements to Plant Safety, Efficiency Earn Top Industry Practice Awards,” Nuclear Energy Insight, June 1999, 5.
[18] The Institution of Electrical Engineers, “Health and Safety Briefings: The Costs of Accidents,” accessed through http://www.iee.org.uk/PAB/HandS/cost.htm, 12/30/99.
[19] National Safety Council, “1999 Injury Facts,” accessed through http://www.nsc,org/lrs/statinfo/99report.htm, 1/8/00.
[20] Based on a comparison of New York Power Authority employees assigned to Indian Point 3 nuclear power station, and employees at Charles Polletti dual capacity fossil burning station.
[21] Harris Poll, “Sleep Loss and Performance,” accessed through http://www.harrisinteractive.com/1997/sleeploss.html, 1/5/98.
[22] The Deviation Event Reporting (DER) Programs a licensee requirement under Title 10 of the Code of Federal Regulations (CFR) Chapter 2.
[23] A more detailed explanation of recordable injuries may be found 29 CFR Part 1904.12 (c), references to OSHA No. 200 log.
[24] “Nuclear Safety: A Culture”
[25] Nuclear Safety Culture Fundamentals
[26] Charles R. Jones, “Nuclear Safety Assessment Process Improvements: Comments and Suggestions,” accessed through http://www.technidigm.org/Technike/ssess/comments.html, 11/8/99
[27] E. Scott Geller, Ph.D., “Do We Compensate for Safety,” The Psychology of Safety, accessed through http://www.safetyperformance.com/comp.html, 11/8/99.
[28] George Apostolakis, “Organizational Factors and Nuclear Plant Safety,” in: J. Misumi, B Wilpert, R. Miller, Editors, Nuclear Safety: A Human Factors Perspective, (Philadelphia: Taylor and Francis, 1999), 147.
[29] H. Mintzburg, The Structuring of Organizations, (Englewood Cliffs, New Jersey: Prentice-Hall, 1979), 315, in: Apostolakis.
[30] The Peter Principle states that people are generally promoted to their level of incompetence. This does not necessarily mean to be negative, but moreover shows how a high performing technical person who creates value for the company, may actually turn out to be a liability when promoted to a position outside of his expertise.